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The Process

Our newly built engineering offices house the latest in advanced CAD software linked by a high speed data network. Each tool is designed around a customer-specific application. In addition to the traditional engineering questions such as type of machine the tool is to be used with, the wood species, the RPM and feed rate, the desired number of knife marks per inch, etc. we consider additional factors such as user friendliness, case of indexing knives, the set-up time and replacement knife cost as a crucial part of the design criteria. We quickly design a custom tool from drawings or files supplied via diskette, modem, or the internet.

Dynamic balance of a cutting tool has a tremendous impact on performance. Balance affects the machine, the surface finish of the work piece and the longevity of the insert knives. DeHart uses dynamic balancing equipment and monitors each cutter body for a balance rating of Q2.5 or lower.

The integrity of a cutter body begins with the arbor hole. DeHart maintains a critical bore tolerance by precision honing. This establishes the foundation for milling the insert seat pockets concentric to the bore and ensures a precise fit to the machine spindle. Each cutter body is precision honed to absolute accuracy and is inspected with digital bore gauges for critical diameter and roundness at every phase of the manufacturing operation.

The major benefits of insert tooling are the ease of set-up and repeatability of the knives. In order to achieve this, the actual insert knife seat pocket must be concentric to the bore. DeHart’s manufacturing process ensures that the seat pocket is precisely in relation to the bore. Each wing of every cutter body is individually measured and inspected before advancing to the next manufacturing phase of the manufacturing operation.

To further ensure the ease of indexing and repeatability, all DeHart cutter bodies are produced with precision ground hubs that are critically monitored for parallelism and perpendicularity to the bore. Hubs are precision surface ground and side reference location washers are installed to a constant depth measured off the hub surface. 



Our state-of-the art grinding facility allows delivery when you need it… On-Time, Every Time. With one of the most advanced grinding facility in North America DeHart guarantees consistency and quality through our advanced inspection process. Every knife is inspected for quality, dependability, and accuracy. We also inventory a large supply of carbide profile blanks to ensure the quickest delivery time available. DeHart Tooling will also provide replacement knives for most major brands of cutting tools.



To protect your investment in a high quality insert tool DeHart has a complete customer satisfaction guarantee. When you see the DeHart logo engraved on any product we make, you can be assured that your satisfaction is 100% guaranteed!

Discover the difference DeHart makes. Until you know DeHart, you won’t know what it means to have one of the best technological assets anywhere on the globe at your service everyday.

Call us today and we’ll show you how to put DeHart technology to work for you!